Common Methods for Welding Stainless Steel Wire Mesh

Welding Methods For Stainless Steel Wire Mesh

The stainless steel wire mesh welding process changes based upon the thickness and finish of the material as well as the intended use for the end product. There are many ways to weld stainless steel, but only a handful are widely adopted and used in the United States. These stainless steel welding methods are TIG welding, spot welding, and MIG welding. Our metal fabrication experts discussed the differences between each and when to use which technique. 

TIG Welding

Gas tungsten arc welding (TIG) methods offer high quality, versatility, and longevity for the end product. This welding technique creates a low heat input, which makes it the perfect style to use when working with thin material. The argon gas is mixed with other gases such as helium, hydrogen, and nitrogen-based on the specific needs of the project. A single-sided welding process can create gas protection between the inside and outside welds. The single-sided welding process helps to prevent oxidation and increase resistance to corrosion. 

Spot Welding

Spot welding or resistance welding is one of the most cost-efficient stainless steel welding processes. Resistance welding equipment is incredibly versatile, which makes it a great investment if your average project size varies across the board. Resistance welding uses an electrical current to heat metal edges and seal them together. This method works best on metal with a low melting point because it can be altered in a way to prevent distortion of the metal. 

MIG Welding

Gas metal arc welding (MIG) is a slightly automated process that when done properly offers a strong joining of two pieces of stainless steel. This process uses a shielding gas that is rich in argon and a wire electrode to perform the metal fabrication process. MIG welding is common because it allows the skilled welder to use a pulsed current supply, which makes it easier to weld in hard-to-reach areas on some of the most complex steel projects. Other gases can be utilized alongside the gas shield to offer a boost in stability of the arc and quality of the overall weld. 

What Method Works Best?

Each method offers a different level of quality and support which you have to correctly decide what lines are best for your project. As we explained above, each has a set of pros and cons. Spot welding is the most affordable option that could be used for a smaller, cheaper project where margins are tight. When the material being worked with is super thin, TIG welding is the best option to avoid wasting material. MIG welding works best when time is of the essence and the size of the project is rather big. MIG welding is usually the most expensive technique to utilize. 

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Advantages of Cages and Wire Partitions

Warehouses and distribution centers account for a large flow of valuable goods that cycle in and out of their facilities on a daily basis. On top of the flow of goods, there are many different types of personnel that float around your facility. Security cages and wire partitions allow for you to protect your goods and personnel by sectioning off certain areas to make them restricted to select individuals only. Numerous benefits come with the addition of security cages and wire partitions. Here are some of the best benefits that can help your company out.

Increased Savings

Security cages and wire partitions save your firm money by providing a cost-effective solution for potential security and accident risks. These installations will help prevent theft of products and tools as well as decrease the likelihood of workers’ compensation claims. Security cages and wire partitions are a lot easier to install, versatile, and cheaper than permanent walls.

Safety Precautions

Without your employees, your day-to-day operations would collapse. When an employee gets injured on the job, it costs a business to lose money in many ways including skilled manpower, disability pay, and much more. When a business shows that they are making strides to protect their employees, employees will appreciate working for you that much more.


Security cages and wire partitions as mentioned previously have many uses. These security cages and wire partitions have the ability to be custom-made based on the valuables they are protecting, the area in which it is housed, and much more. In comparison to permanent walls, these installations can also be easily installed as well as moved to different areas in the result that your building’s layout changes.


As you scale your business, storage and space needs will change. Luckily, security cages and wire partitions are very easy to make additions to. More wire mesh segments can be made to expand the cages and partitions to accommodate your changing needs,

Strength & Compliance

All workplaces must be compliant with OSHA and other industry-based regulations. Security cages and wire partitions easily accommodate regulations due to their ability to be accessible to sprinklers and airflow requirements in and out of the space. Alongside this, the material used for these security measures is very durable and strong. Bolt cutter or any other kind of popular theft tool will not be able to blow through the cage or partition before they get caught. This makes them an ideal alternative to a permanent wall.

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